Product Description
| Rotary Laser Tin Paste Soldering Machine |
ViLaser's Rotary Laser Tin Paste Soldering Machine is the epitome of precision, efficiency, and versatility, meticulously designed for the cutting-edge world of microelectronic manufacturing. Engineered with state-of-the-art automation and intelligent control systems, this machine elegantly caters to high-volume production across a spectrum of industries, including consumer electronics, automotive components, semiconductors, and optical communications.
Key Features:
- 4-Station Rotary Design: Elevate your productivity by over 20% with our innovative simultaneous loading, soldering, and unloading capabilities.
- Visual Automatic Positioning: Achieves an impeccable ±0.04mm positioning accuracy, ideal for managing intricate and minute solder joints.
- Precise Temperature Control: Sustains remarkable ±5°C temperature stability, effectively safeguarding components from damage.
- Coaxial Monitoring: Provides real-time quality inspection throughout the welding process for superior results.
- Dust Purification System: Ensures a pristine workspace by efficiently eliminating fumes and maintaining cleanliness.
- Flexible Customization: Offers support for post-weld inspection and a host of other customizable functions.
| Parameter |
Specification |
| Model |
VIL-VG811R |
| Laser Power |
100W (Customizable) |
| Laser Wavelength |
915nm |
| Cooling Mode |
Full Air-Cooled |
| Spot Tin Precision |
Volume ±10% |
| Positioning Accuracy |
±0.04mm |
| Motion Accuracy |
±0.02mm |
| Number of Stations |
4 |
| Soldering Range |
120 × 100mm |
| Welding Efficiency |
~0.5s/joint |
| Power Supply |
AC220V/50Hz |
| Operating Environment |
22-30°C, 20-70% RH (Non-condensing) |
| Dimensions (L×W×H) |
1100 × 1000 × 1800mm |
| Weight |
500kg |
CCD Vision Positioning System
Employs a high-precision semiconductor laser module with selectable power and temperature feedback. Achieves exact temperature control within welding areas of 0.5-1.5mm diameter with ±10°C accuracy, ensuring outstanding welding outcomes while preventing damage to the workpiece.
Semiconductor Laser Welding System with Temperature Feedback
Utilizes a semiconductor laser module with adjustable power and precise temperature feedback. Delivers meticulous temperature control for fine welding areas (0.5-1.5mm), with ±10°C precision, ensuring top-tier welding quality and safeguarding the workpiece.
Precision Worktable
Features a precisely engineered rotatable worktable with ±0.02mm turntable repeat positioning accuracy, providing stability and uniformity for batch production excellence.
Solder Dispensing Mechanism
The advanced solder paste dispensing mechanism precisely regulates solder paste volume through programmable settings to ensure accurate solder joint sizing.
Height Measurement System
Accurately measures height variations between the sensor and product, adapting soldering height via the motion system for consistent alignment with the product's pad height.
Detects an array of defects including excessive solder, insufficient solder, solder bridging, missed soldering, and burns.
Crafts solder joints that are perfectly round and full, free from sharp points or unevenness; adept temperature control effectively averts cold joints and bridging risks.
Enjoy effortless maintenance: demands no special upkeep or specific consumables for hassle-free operation.
- Consumer Electronics: Expertly handles PCB assembly for cutting-edge smartphones and wearables.
- Automotive Components: Perfectly suited for sensor modules, MOSFETs, and battery packs.
- Optical Communications: Excels in 25G/40G/100G optical module soldering applications.
- Semiconductors: Specializes in BGA/CSP chip packaging and micro-connectors.
Meet the diverse needs of various sophisticated soldering processes.
To provide you with professional-grade laser welding and advanced automation solutions.
Why Choose Us?
ViLaser seamlessly blends ISO 9001-certified quality with 86 patented technologies, delivering reliable, spatter-free soldering solutions. Our cutting-edge equipment significantly reduces post-process cleaning and maximizes throughput, making it the perfect choice for high-mix, high-volume production environments.
Main Products
Our industry-leading offerings encompass a comprehensive range of laser technology solutions, including cutting-edge laser welding equipment, state-of-the-art laser marking devices, high-precision laser cutting machines, advanced laser drilling equipment, and innovative automation solutions. These versatile and sophisticated products are impeccably designed to cater to a multitude of sectors. Our solutions serve the ever-evolving needs of consumer electronics, seamlessly integrate into the appliance industry with applications spanning washing machines, air conditioners, and refrigerators. They also enhance automotive electronics, precisely assemble electrical circuit boards, and support the intricacies of semiconductor packaging. Additionally, they are pivotal in the advancement of optical communication devices, motor core components, and precision medical devices, thus empowering a wide array of industries with superior laser technology.
Company Profile
ViLaser Established in 2014, ViLaser boasts over a decade of expertise in the cutting-edge realm of laser soldering technology.
Proudly standing as a national high-tech enterprise, ViLaser exercises complete control over its operations, from pioneering research and development to meticulous production. The expansive factory spans 3800 square meters and supports four thriving branches across East and Southwest China. With a dedicated force of over 60+ R&D and technical experts, ViLaser is equipped with a sophisticated and reliable supply chain system.
The company is committed to delivering a full spectrum of technical support and responsive after-sales service. This includes precise parameter adjustments, thorough equipment maintenance, and comprehensive process training, all tailored to safeguard and enhance customer production efficiency and continuity.
Certifications
Shenzhen Vilaser Equipment Co., Ltd is proud to operate under the stringent framework of the ISO9001: 2016 quality management system, aligning seamlessly with international standards. Our commitment to excellence is further evidenced by our impressive portfolio of 74 patent certificates, which includes 5 groundbreaking invention patents and 35 innovative utility patents. These accolades firmly position us as a frontrunner in the domain of laser soldering patent research and development within the domestic market.
Exhibitions
Our Partners
Our innovative products have gained the trust and patronage of leading global enterprises. We proudly serve industry giants such as US-based Jabil and TTI; France's renowned Valeo; Japan's esteemed Nidec and Panasonic. Moreover, we are honored to collaborate with China's foremost enterprises: MEDIA, GREE, Hikvision, BYD, and CETC, along with Taiwan's distinguished Unimicro, among many others worldwide.
Packaging & Shipping
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