Advanced Laser Ball Welding Machine for Precision Soldering Applications

• Customization: Available
• Warranty: One Year
• Application: Electronic Industry
• Model NO.: VIL-LWB-CS2
• Technical Class: Continuous Wave Laser
• Control: Automatic
• Power Density: Heat Conduct Welding
• Laser Classification: Semiconductor Laser
• Type: Automatic Laser Welding Machine
• Laser Power: 100W / 150W / 200W (Selectable)
• Laser Wavelength: 1064nm
• Cooling Mode: Full Air-Cooled
• OEM: Available
• Transport Package: Wooden
• Specification: 1050 × 1380 × 1700mm
• Trademark: ViLaser
• Origin: China
• Package Size: 140.00cm * 140.00cm * 186.00cm
• Package Gross Weight: 2000.000kg

Product Description

Product Description

Double Station Laser Tin Ball Soldering Machine

The VIL-LWB-CS2 Double Station Laser Tin Ball Soldering Machine, brought to you by ViLaser, is a state-of-the-art masterpiece, meticulously crafted for high-precision soldering endeavors. This marvel in engineering is adeptly crafted for microelectronic elements, blending pioneering fiber laser technology with a two-station interactive feeding system. This symphony of innovation is designed to dramatically enhance both efficiency and precision. Perfectly suited for BGA chips, 5G optical communication devices, camera modules, and semiconductor packaging, this machine guarantees welding that is both spatter-free and residue-free, with flawless consistency in every operation.

Key Features

• Dual Workstations: Engage in simultaneous loading/unloading and welding operations that significantly minimize downtime, facilitating a remarkable productivity boost of 20% or more.
• CCD Positioning System: Achieves a stunning ±3μm repeat accuracy, ensuring impeccable alignment on ultra-fine solder joints for precision work.
• Automated Tin Ball Spraying: Seamlessly synchronizes laser welding with precise ball dispensing, accommodating pad sizes ranging from 60-2000μm.
• Customizable Options: Offers flexibility with post-weld inspection, dust purification, and a range of tailored functionalities to suit varied needs.
• No Flux Required: Completely eradicates the need for cleaning, reducing costs and enhancing environmental compatibility with its flux-free approach.

TECHNICAL PARAMETERS

Parameter	Specification
Model	VIL-LWB-CS2
Laser Power	100W / 150W / 200W (selectable)
Laser Wavelength	1064nm
Cooling Mode	Full air-cooled
Tin Ball Diameter	200-2000μm
Control System	PC + dedicated software
Positioning Mode	CCD vision system
Repeat Accuracy	±3μm
Soldering Range	200 × 200mm
Processing Speed	≈3 balls/second
Power Supply	AC220V, 50Hz
Operating Environment	22-30°C, 20-70% RH (non-condensing)
Weight	1200kg
Dimensions (L × W × H)	1050 × 1380 × 1700mm

PRODUCT DETAILS 

CCD Vision Positioning System

Equipped with a high-definition CCD camera, this full-vision image positioning system provides 360° intelligent recognition and positioning. Automatically capturing custom welding paths, it adapts effortlessly to various shapes, allowing for arbitrary programming of X-Y-Z motion trajectories. This technology significantly amplifies processing efficiency and precision, setting new standards in the industry.

Laser with Temperature Feedback

Harnessing a fiber laser module alongside a high-precision temperature feedback control system, it regulates temperature in minute areas (0.3-1.5mm diameter) with an impressive ±10°C accuracy. This ensures optimal welding results while preventing potential workpiece damage.

Precision Worktable

The efficient and precise dual-Y structure worktable boasts a ±7μm motion repeat accuracy, guaranteeing stability and consistency in batch production through exceptional motion control.

Solder Ball Placement Mechanism

This high-precision solder ball placement mechanism, controlled via program settings and nozzle selection, expertly manages the rate and amount of solder balls. This precision control is crucial for maintaining the ideal solder joint size.
 

Post-Welding Inspection

Can be expanded to include options such as solder dispensing and post-welding inspection. These features are pivotal for defect detection after the soldering and welding process (optional).

APPLICATIONS

Constant Temperature Laser Welding ---- Supports the advancement of new communication products while upholding exceptional quality standards.

Laser and Inert Gas Interaction ---- Utilizes laser energy to meticulously melt solder balls, injecting them into pads for seamless welding.

Laser Welding in Connector Industry ---- Plays a vital role in revolutionizing the connector industry.

Laser Welding Characteristics ---- Proves invaluable in tackling complex welding challenges in small and specialized motors.

Selective Laser Welding System ---- Perfectly tailored for microelectronics connector applications, ensuring unmatched precision and reliability.

Main Applications
Engage with IT electronics, digital industry, PCB socket components, optoelectronic products, sensors, mobile phones, digital cameras, camera modules, and a myriad of other high-precision component welding tasks.

Specific Uses
Expertly designed for coil soldering, socket component soldering, connector bases, medical cameras, and intricate camera module applications.

Why Choose ViLaser?
As a renowned National High-tech Enterprise, ViLaser is at the forefront of innovation, ensuring you receive unparalleled quality and service in every product. bb69afc0

Main Products

Our cornerstone offerings include cutting-edge laser welding equipment, state-of-the-art laser marking equipment, precision-engineered laser cutting equipment, advanced precision laser drilling equipment, and innovative automation equipment. These high-performance products find applications across a wide spectrum of industries, from consumer electronics to household appliances like washing machines, air conditioners, and refrigerators. Our solutions seamlessly integrate into the automotive electronics sector, electrical circuit board manufacturing, and semiconductor packaging. Additionally, they play a critical role in optical communication devices, motor core components, and the production of precision medical devices, showcasing versatility and precision demanded by the most rigorous standards in today's cutting-edge industries.

Company Profile

ViLaser Established in 2014, Shenzhen Vilaser Equipment Co., Ltd, affectionately known as ViLaser, has been at the forefront of laser soldering technology for over a decade, igniting innovation and precision in every application.
Proudly recognized as a national high-tech enterprise, ViLaser excels with complete control over the entire lifecycle, from groundbreaking research and development to state-of-the-art production. Our sprawling 3800-square-meter factory stands as a testament to our innovation, accompanied by four strategically located branches across East China and Southwest China. Our powerhouse team of over 60 R&D and technical experts drives a robust and mature supply chain system, ensuring unparalleled quality and service.
ViLaser is dedicated to delivering unmatched comprehensive technical support and responsive after-sales service. We offer meticulous parameter debugging, seamless equipment maintenance, and in-depth process training, ensuring your production never misses a beat.

Certifications

Our company, Shenzhen Vilaser Equipment Co., Ltd, adheres with unwavering dedication to the esteemed ISO9001: 2016 quality management system. This commitment ensures that we consistently meet rigorous international standards. Boasting an impressive portfolio of 74 patent certificates, inclusive of 5 groundbreaking invention patents and 35 utility patents, we proudly stand at the forefront of domestic laser soldering patent research and development enterprises.

Exhibitions

Our Partners

Our products proudly find their home with industry giants across the globe. Esteemed partners include the renowned US companies Jabil and TTI, the innovative French leader Valeo, Japan's distinguished Nidec and Panasonic, as well as China's industry titans: MEDIA, GREE, Hikvision, BYD, and CETC. Additionally, we are honored to collaborate with Taiwan's Unimicro, among many other respected enterprises.
 

Packaging & Shipping