Product Description
| Rotary Laser Tin Paste Soldering Machine |
ViLaser's Rotary Laser Tin Paste Soldering Machine is the epitome of precision, efficiency, and versatility for sophisticated microelectronic manufacturing. Harnessing innovative automation and intelligent control, this system is expertly crafted to address the high-volume production demands across a broad spectrum of industries, including consumer electronics, automotive components, semiconductors, and optical communications.
Key Features:
- 4-Station Rotary Design: This design revolutionizes productivity, boosting it by over 20% through the simultaneous processes of loading, soldering, and unloading, ensuring an unmatchable flow in the manufacturing cycle.
- Visual Automatic Positioning: Achieves an impressive ±0.04mm positioning accuracy, crucial for handling tiny and intricate solder joints with absolute precision.
- Precise Temperature Control: Offers impeccable ±5°C stability, a vital safeguard to prevent any potential damage to sensitive components.
- Coaxial Monitoring: Facilitates real-time quality inspections throughout the welding process, ensuring every weld meets stringent standards.
- Dust Purification System: Works tirelessly to uphold a pristine workspace by efficiently eliminating unwanted fumes.
- Flexible Customization: Tailors to your unique needs by supporting post-weld inspection and other customized functions.
| Parameter |
Specification |
| Model |
VIL-VG820R |
| Laser Power |
100W (Customizable) |
| Laser Wavelength |
915nm |
| Cooling Mode |
Full Air-Cooled |
| Spot Tin Precision |
Volume ±10% |
| Positioning Accuracy |
±0.04mm |
| Motion Accuracy |
±0.02mm |
| Number of Stations |
4 |
| Soldering Range |
120 × 100mm |
| Welding Efficiency |
~0.5s/joint |
| Power Supply |
AC220V/50Hz |
| Operating Environment |
22-30°C, 20-70% RH (Non-condensing) |
| Dimensions (L×W×H) |
1200 × 1000 × 1800mm |
| Weight |
560kg |
CCD Vision Positioning System
Leverages a sophisticated semiconductor laser module with adaptable power and temperature feedback, enabling meticulous temperature control within welding areas of 0.5-1.5mm diameter, with an accuracy of ±10°C. This precision ensures optimal welding outcomes and safeguards workpieces from harm.
Semiconductor Laser Welding System with Temperature Feedback
Employs a state-of-the-art semiconductor laser module featuring adjustable power and temperature feedback for precise control during welding. This system is tailored for tiny areas (0.5-1.5mm) and maintains ±10°C precision, guaranteeing superior welding quality and protecting the integrity of the workpiece.
Precision Worktable
Incorporates a rotatable precision worktable with an astounding ±0.02mm turntable repeat positioning accuracy, ensuring unmatched stability and consistency for batch production processes.
Solder Dispensing Mechanism
Features a high-precision solder paste dispensing mechanism, meticulously controlling the solder paste volume through precise program settings to ensure the perfect solder joint size.
Height Measurement System
Accurately measures height differences between the sensor and product, seamlessly adjusting the soldering height through the motion system to consistently match the product's pad height.
Detects defects including excessive solder, insufficient solder, solder bridging, missed soldering, and burns.
Solder joints are perfectly round and full, free from any sharp points or unevenness. Temperature control is expertly managed to effectively prevent the formation of cold joints and bridging risks.
Offers easy maintenance: requires no special upkeep and has no need for specific consumables, ensuring hassle-free operation.
- Consumer Electronics: Specialized in PCB assembly for cutting-edge smartphones and wearables.
- Automotive Components: Focused on sensor modules, MOSFETs, and battery packs for automotive applications.
- Optical Communications: Expertly handles 25G/40G/100G optical module soldering with precision.
- Semiconductors: Specializes in BGA/CSP chip packaging and micro-connectors, crucial for semiconductor applications.
Meet the needs of various soldering processes
Offering you professional laser welding and automation solutions tailored to your specific requirements.
Why Choose Us?
ViLaser stands out by blending ISO 9001-certified quality with an impressive portfolio of 86 patented technologies, delivering reliable, spatter-free soldering solutions. Our cutting-edge equipment minimizes the need for post-process cleaning while maximizing production throughput, making it the perfect fit for high-mix, high-volume production environments.
Main Products
At Shenzhen Vilaser Equipment Co., Ltd, we pride ourselves on offering a diverse array of cutting-edge solutions designed to meet the needs of today's high-tech industries. Our main products encompass advanced laser welding equipment, state-of-the-art laser marking machines, precision-engineered laser cutting systems, and high-precision laser drilling machinery, alongside our innovative automation solutions. These exceptional products serve a wide spectrum of industries, including the dynamic world of consumer electronics, essential appliance industries like washing machines, air conditioners, and refrigerators, as well as the ever-evolving automotive electronics sector. Moreover, our equipment is integral to the production of electrical circuit boards, semiconductor packaging devices, and optical communication components. Furthermore, our solutions are indispensable in the creation of motor core parts and are pivotal in the precision medical devices sector, ensuring quality and reliability across various high-stakes industries.
Company Profile
ViLaser Founded in 2014, ViLaser has carved a niche by specializing in cutting-edge laser soldering technology for over a decade.
As a prestigious national high-tech enterprise, ViLaser possesses full autonomy over its processes, from innovative research and development to meticulous production. Encompassing a sprawling 3800 square meter factory and bolstered by four strategic branches across East and Southwest China, ViLaser boasts a formidable team of over 60 R&D and technical experts. This is further enhanced by a robust and mature supply chain system, ensuring peak operational efficiency and excellence.
ViLaser delivers unparalleled comprehensive technical support and responsive after-sales service. Our offerings include precision parameter debugging, meticulous equipment maintenance, and in-depth process training, all designed to ensure seamless and continuous customer production.
Certifications
Shenzhen Vilaser Equipment Co., Ltd. takes immense pride in adhering to the ISO9001: 2016 quality management system, a testament to our commitment to meeting rigorous international standards. Our impressive portfolio boasts 74 prestigious patent certificates, showcasing our prowess in innovation and technology. This includes an outstanding collection of 5 invention patents and 35 utility patents, solidifying our position as a leading force in domestic laser soldering patent research and development enterprises. Trust in our expertise and pioneering spirit to deliver unparalleled solutions.
Exhibitions
Our Partners
Our products have found their way into the operations of prestigious global leaders. We proudly serve major companies across the world, including the United States' Jabil and TTI; France's esteemed Valeo; Japan's renowned Nidec and Panasonic; and China's top enterprises such as MEDIA, GREE, Hikvision, BYD, CETC, and Taiwan's Unimicro, among others.
Packaging & Shipping
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