Product Description
| Rotary Laser Tin Paste Soldering Machine |
ViLaser's Rotary Laser Tin Paste Soldering Machine is the epitome of precision engineering, offering unmatched efficiency and flexibility for the demanding field of advanced microelectronic manufacturing. This state-of-the-art system, adorned with sophisticated automation and intelligent controls, is meticulously crafted to meet the high-volume production demands of various industries, including consumer electronics, automotive components, semiconductors, and optical communications.
Key Features:
- 4-Station Rotary Design: Elevates productivity by over 20% through simultaneous loading, soldering, and unloading processes.
- Visual Automatic Positioning: Guarantees ±0.04mm accuracy, crucial for handling the intricate and delicate solder joints with confidence.
- Precise Temperature Control: Offers ±5°C stability, ensuring components remain undamaged and in perfect condition.
- Coaxial Monitoring: Provides real-time quality inspection during every welding operation.
- Dust Purification System: Keeps the work environment pristine by effectively removing harmful fumes and particulates.
- Flexible Customization: Accommodates post-weld inspection and a variety of customized functions tailored to your needs.
| Parameter |
Specification |
| Model |
VIL-VG811R |
| Laser Power |
100W (Customizable) |
| Laser Wavelength |
915nm |
| Cooling Mode |
Full Air-Cooled |
| Spot Tin Precision |
Volume ±10% |
| Positioning Accuracy |
±0.04mm |
| Motion Accuracy |
±0.02mm |
| Number of Stations |
4 |
| Soldering Range |
120 × 100mm |
| Welding Efficiency |
~0.5s/joint |
| Power Supply |
AC220V/50Hz |
| Operating Environment |
22-30°C, 20-70% RH (Non-condensing) |
| Dimensions (L×W×H) |
1100 × 1000 × 1800mm |
| Weight |
500kg |
CCD Vision Positioning System
Leverages a semiconductor laser module with adjustable power and temperature feedback, providing exacting temperature control over welding areas of 0.5-1.5mm in diameter, with ±10°C accuracy for superior welding outcomes and protection against workpiece damage.
Semiconductor Laser Welding System with Temperature Feedback
Incorporates a semiconductor laser module with modifiable power and temperature feedback to deliver accurate temperature regulation during welding, ideal for small areas (0.5-1.5mm), with ±10°C precision to ensure top-notch welding quality and safeguard the workpiece.
Precision Worktable
Equipped with a rotatable precision worktable, boasting ±0.02mm turntable repeat positioning accuracy, guaranteeing stability and consistency across batch production.
Solder Dispensing Mechanism
This high-precision solder paste dispensing mechanism meticulously controls the volume of solder paste through programmable settings, ensuring solder joint size is precisely managed.
Height Measurement System
Measures the height variations between the sensor and the product, adjusting soldering height via the motion system to maintain consistent alignment with the product's pad height.
Detects defects such as excessive or insufficient solder, solder bridging, missed soldering spots, and burns for impeccable quality control.
Ensures solder joints are perfectly round and full, devoid of sharp points or unevenness; precise temperature control eradicates the risk of cold joints and bridging.
Requires minimal maintenance: no special upkeep or specific consumables needed, providing ease of use.
- Consumer Electronics: Ideal for PCB assembly in smartphones, wearables, and more.
- Automotive Components: Perfect for sensor modules, MOSFETs, and battery packs.
- Optical Communications: Suited for soldering 25G/40G/100G optical modules with precision.
- Semiconductors: Expertly handles BGA/CSP chip packaging and micro-connectors with proficiency.
Meet the needs of various soldering processes
Delivering exceptional laser welding and automation solutions tailored to your professional requirements.
Why Choose Us?
ViLaser stands at the forefront with ISO 9001-certified quality and a repertoire of 86 patented technologies, offering reliable, spatter-free soldering solutions. Our pioneering equipment reduces post-process cleaning while maximizing throughput, making it the ultimate choice for high-mix, high-volume production environments.
Main Products
Our flagship offerings include state-of-the-art laser welding equipment, advanced laser marking systems, precision-engineered laser cutting appliances, and high-accuracy laser drilling devices, complemented by our cutting-edge automation solutions. These innovative products are integral to a wide range of industries, including consumer electronics, appliances such as washing machines, air conditioners, and refrigerators. They also play a pivotal role in automotive electronics, sophisticated electrical circuit boards, and the intricate world of semiconductor packaging devices. Moreover, our laser technology is crucial for optical communication devices, motor core components, and is indispensable in crafting precision medical devices, among other leading-edge industries.
Company Profile
ViLaser Established in 2014, ViLaser has proudly dedicated over a decade to mastering the cutting-edge field of laser soldering technology.
As a distinguished national high-tech enterprise, ViLaser ensures total independent control over each phase-from pioneering research to meticulous production. With a sprawling 3800-square-meter factory and four strategic branches across East and Southwest China, our team boasts over 60+ highly skilled R&D and technical experts, supported by a robust and efficient supply chain system.
ViLaser is committed to delivering unparalleled technical support and rapid after-sales service. We provide extensive services including parameter fine-tuning, meticulous equipment upkeep, and comprehensive process training, all designed to guarantee seamless and uninterrupted customer production.
Certifications
Proudly aligning with global standards, the company adheres meticulously to the ISO9001: 2016 quality management system. With an impressive portfolio of 74 patent certificates, including a prestigious 5 invention patents and 35 utility patents, we stand as a beacon of innovation and excellence in the laser soldering industry. Our commitment to pioneering research and development places us firmly among the top domestic enterprises in laser soldering technology.
Exhibitions
Our Partners
Our products have gained the trust and are proudly utilized by some of the world's most renowned companies. We have established strong relationships with leading industry giants including: the US-based Jabil and TTI; France's prestigious Valeo; Japan's innovative Nidec and Panasonic; and China's forefront leaders: MEDIA, GREE, Hikvision, BYD, CETC, alongside Taiwan's Unimicro, among others. Our global presence and partnerships reflect our commitment to excellence and innovation in the field.
Packaging & Shipping
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