Product Description
| laser solder paste and tin ring soldering machine |
ViLaser's Introducing the state-of-the-art laser solder ring welding machine, a specialized piece of equipment expertly crafted to harness pre-formed or auto-wound solder rings as annular solder materials. This innovative machine uses precise laser heating to seamlessly melt solder and form robust joints. Equipped with dual-station or assembly line workstations, it empowers unparalleled efficiency in production, especially tailored for products featuring pin-type components.
Key Features:
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Revolutionary multi-station assembly line design significantly slashes labor expenses.
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Advanced solder ring + solder paste welding system boasts supreme compatibility.
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Integrated with a sophisticated four-axis robot, it offers intuitive programming and effortless operation.
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Solder ring feeding monitoring system enhances reliability with expandable post-weld inspection potential.
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Cutting-edge vision-based auto-alignment system elevates automated production efficiency to new heights.
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Laser spot size is exquisitely adjustable down to the micron-level, with programmable processing time, delivering precision far beyond traditional methods.
| Parameter |
Specification |
| Model |
OEM |
| Laser Power |
100W (Customizable) |
| Laser Wavelength |
915nm |
| Cooling Mode |
Full Air-Cooled |
| Spot Tin Precision |
Volume ±10% |
| Positioning Accuracy |
±0.04mm |
| Motion Accuracy |
±0.02mm |
| Number of Stations |
Customized |
| Soldering Range |
120 × 100mm |
| Welding Efficiency |
~1s/joint |
| Power Supply |
AC220V/50Hz |
| Operating Environment |
22-30°C, 20-70% RH (Non-condensing) |
| Dimensions (L×W×H) |
Customized |
CCD Vision Positioning System
Utilizes a cutting-edge semiconductor laser module with customizable power and temperature feedback. It ensures meticulous temperature control in ultra-precise welding areas of 0.5-1.5mm diameter, maintaining ±10°C accuracy. This guarantees optimal welding outcomes while safeguarding against workpiece damage.
Semiconductor Laser Welding System with Temperature Feedback
Our system features a versatile semiconductor laser module with adjustable power and precise temperature feedback. This facilitates exact temperature control during welding, making it ideal for minuscule areas (0.5-1.5mm) with ±10°C precision, ensuring top-tier welding quality and protecting delicate workpieces.
Precision Worktable
Boasting a sophisticated rotatable precision worktable with ±0.02mm turntable repeat positioning accuracy, it ensures unwavering stability and uniformity in batch production.
Solder Dispensing Mechanism
The high-precision solder paste dispensing mechanism adeptly manages solder paste volume through programmable settings, allowing for precise control over solder joint size.
Height Measurement System
Ingeniously measures height variations between the sensor and product, adjusting soldering height via the motion system to achieve flawless alignment with the product's pad height.
Meticulously detects defects like excessive solder, insufficient solder, solder bridging, missed soldering, and burns.
Crafts solder joints that are flawlessly round and full, devoid of sharp points or unevenness; the refined temperature control effectively prevents cold joints and bridging risks.
Hassle-free maintenance: designed to operate without the need for special upkeep or specific consumables.
- Consumer Electronics: Pioneering PCB assembly for cutting-edge smartphones and wearables.
- Automotive Components: Precision-engineered sensor modules, MOSFETs, and battery packs.
- Optical Communications: State-of-the-art soldering for 25G/40G/100G optical modules.
- Semiconductors: Expert BGA/CSP chip packaging and micro-connector solutions.
Engineered to meet the diverse demands of various soldering processes
Committed to delivering professional laser welding and automation solutions tailored to your needs
Why Choose Us?
ViLaser merges ISO 9001-certified quality with an impressive suite of 86 patented technologies, delivering dependable, spatter-free soldering solutions. Our cutting-edge equipment minimizes post-process cleaning while maximizing throughput, rendering it perfect for high-mix, high-volume production environments.
Main Products
At Shenzhen Vilaser Equipment Co., Ltd, we proudly specialize in an exceptional suite of laser technology solutions. Our flagship offerings include state-of-the-art laser welding equipment, cutting-edge laser marking machinery, precision-engineered laser cutting systems, advanced laser drilling equipment, and sophisticated automation solutions. These innovations serve a diverse spectrum of industries, enhancing the production and functionality of consumer electronics, elevating the efficiency of the appliance sector including washing machines, air conditioners, and refrigerators, and revolutionizing the automotive electronics landscape. Additionally, we cater to the intricate needs of electrical circuit boards, semiconductor packaging, and optical communication devices, along with motor core components. Our commitment extends to the precision medical device sector, ensuring reliability and precision across a multitude of applications.
Company Profile
ViLaser Founded in 2014, ViLaser has been at the forefront of laser soldering technology application for over a decade, setting industry standards with its expertise and innovation.
Proud to be recognized as a national high-tech enterprise, ViLaser excels in independently managing every phase, from pioneering research and development to meticulous production. Our expansive 3800 square meter factory is complemented by four thriving branches in East and Southwest China. We boast a dedicated team of over 60+ R&D and technical experts, supported by a streamlined and mature supply chain system, ensuring efficiency and excellence.
ViLaser is committed to providing unparalleled technical support and prompt after-sales services. This includes meticulous parameter debugging, reliable equipment maintenance, and comprehensive process training, all designed to assure seamless customer production continuity.
Certifications
The company rigorously adheres to the ISO9001: 2016 quality management system, ensuring compliance with international standards. With an impressive collection of 74 patent certificates, including 5 pioneering invention patents and 35 versatile utility patents, Shenzhen Vilaser Equipment Co., Ltd stands proudly as a leading innovator in the domain of laser soldering patent research and development within the nation.
Exhibitions
Our Partners
Our esteemed products are trusted and utilized by globally leading companies, including industry giants such as: US-based Jabil and TTI; France's pioneering Valeo; Japan's renowned Nidec and Panasonic; and China's powerhouse companies: MEDIA, GREE, Hikvision, BYD, CETC. Additionally, we are proud to collaborate with Taiwan's innovative Unimicro, among others, underscoring our widespread international acclaim and reach.
Packaging & Shipping
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