Product Description
| Rotary Laser Tin Paste Soldering Machine |
Introducing the Rotary Laser Tin Paste Soldering Machine by ViLaser, a marvel in precision, efficiency, and adaptability, specifically engineered for advanced microelectronic manufacturing. With state-of-the-art automation and intelligent control systems, it's the perfect solution to meet the demanding high-volume production needs in industries like consumer electronics, automotive components, semiconductors, and optical communications.
Key Features:
- 4-Station Rotary Design: Boosts productivity by over 20% through simultaneous loading, soldering, and unloading processes.
- Visual Automatic Positioning: Achieves unparalleled positioning precision of ±0.04mm, catering to tiny and intricate solder joints with ease.
- Precise Temperature Control: Guarantees a stable temperature control with ±5°C variation, effectively safeguarding components from overheating.
- Coaxial Monitoring: Provides real-time quality inspection during welding, ensuring top-tier results.
- Dust Purification System: Eliminates fumes to maintain a pristine working environment.
- Flexible Customization: Offers customizable solutions like post-weld inspection and other tailored functions to suit specific needs.
| Parameter |
Specification |
| Model |
VIL-VG811R |
| Laser Power |
100W (Customizable) |
| Laser Wavelength |
915nm |
| Cooling Mode |
Full Air-Cooled |
| Spot Tin Precision |
Volume ±10% |
| Positioning Accuracy |
±0.04mm |
| Motion Accuracy |
±0.02mm |
| Number of Stations |
4 |
| Soldering Range |
120 × 100mm |
| Welding Efficiency |
~0.5s/joint |
| Power Supply |
AC220V/50Hz |
| Operating Environment |
22-30°C, 20-70% RH (Non-condensing) |
| Dimensions (L×W×H) |
1100 × 1000 × 1800mm |
| Weight |
500kg |
CCD Vision Positioning System
Utilizes a semiconductor laser module with options for power and temperature feedback, delivering precise temperature control in welding sections ranging from 0.5-1.5mm diameter. The system maintains a ±10°C accuracy to ensure optimal welding results and protect workpieces.
Semiconductor Laser Welding System with Temperature Feedback
Incorporates a semiconductor laser module with modifiable power and temperature feedback for highly accurate temperature management during welding. It's ideal for tiny areas (0.5-1.5mm), maintaining ±10°C precision to ensure top-notch welding quality and prevent damage to workpieces.
Precision Worktable
Equipped with a rotatable precision worktable that offers ±0.02mm turntable repeat positioning accuracy, ensuring stability and consistency in batch production.
Solder Dispensing Mechanism
Features a high-precision solder paste dispensing mechanism, allowing for precise control over solder paste volume via program settings, ensuring exact solder joint sizes.
Height Measurement System
Accurately measures height differences between the sensor and the product, adjusting soldering height through the motion system to precisely match the product's pad height every time.
Detects defects including excessive solder, insufficient solder, solder bridging, missed soldering, and burns.
Ensures solder joints are round and full, free from sharp points or uneven surfaces. Advanced temperature control effectively prevents cold joints and bridging, guaranteeing superior solder quality.
Designed for easy maintenance, it requires no special upkeep or specific consumables, offering a hassle-free experience.
- Consumer Electronics: Tailored for PCB assembly in smartphones, wearables, and other cutting-edge consumer electronics.
- Automotive Components: Ideal for sensor modules, MOSFETs, battery packs, and other vital automotive components.
- Optical Communications: Perfect for soldering 25G/40G/100G optical modules, ensuring seamless optical communication.
- Semiconductors: Supports BGA/CSP chip packaging and micro-connectors, critical for advanced semiconductor manufacturing.
Meet the needs of various soldering processes
Providing you with cutting-edge laser welding and automation solutions.
Why Choose Us?
ViLaser combines ISO 9001-certified quality standards with 86 patented technologies to deliver reliable, spatter-free soldering solutions. Our equipment minimizes post-process cleaning while maximizing throughput, making it the perfect choice for high-mix, high-volume production environments.
Main Products
Our main products proudly include state-of-the-art laser welding equipment, high-precision laser marking systems, cutting-edge precision laser cutting machines, and advanced precision laser drilling tools, along with innovative automation equipment. These sophisticated technologies are pivotal in a wide array of applications, from the intricate world of consumer electronics to the robust appliance industry, encompassing essential products such as washing machines, air conditioners, and refrigerators. Our solutions are also vital in the realm of automotive electronics, crucial for enhancing electrical circuit boards, and indispensable in the semiconductor packaging sector. They serve pivotal roles in optical communication device manufacturing, are integral to motor core component production, and are indispensable in the creation of precision medical devices and many other demanding industrial sectors.
Company Profile
ViLaser Established in 2014, Shenzhen ViLaser Equipment Co., Ltd has dedicated itself to mastering and advancing laser soldering technology for over a decade.
Proudly recognized as a national high-tech enterprise, ViLaser exercises complete autonomy over its operations, from cutting-edge research and development to state-of-the-art production processes. The expansive manufacturing facility spans 3800 square meters, complemented by four dynamic branches situated in East China and Southwest China. Our team is bolstered by over 60 R&D and technical experts, all supported by a robust and efficient supply chain system.
ViLaser is committed to delivering exceptional technical support and responsive after-sales service. We offer meticulous parameter optimization, dependable equipment maintenance, and comprehensive process training, ensuring seamless continuity in our customers' production operations.
Certifications
In adhering to the rigorous ISO9001: 2016 quality management system, Shenzhen Vilaser Equipment Co., Ltd ensures that its products consistently meet the highest international standards for excellence. Proudly holding 74 patent certificates, the company is a leading innovator in the field of laser soldering. Among these are 5 prestigious invention patents and 35 utility patents, underscoring our position as a top-tier research and development powerhouse in domestic laser soldering technology.
Exhibitions
Our Partners
Our products proudly traverse continents, reaching esteemed global giants like US-based Jabil and TTI; France's innovation leader, Valeo; Japan's technological powerhouses, Nidec and Panasonic. In China, we collaborate with influential titans such as Midea, Gree, Hikvision, BYD, CETC, and Taiwan's prestigious Unimicro, among others.
Packaging & Shipping
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