Product Description
| Rotary Laser Tin Paste Soldering Machine |
Experience the future of microelectronic manufacturing with ViLaser's Rotary Laser Tin Paste Soldering Machine. This innovative system redefines precision, efficiency, and versatility, engineered to meet the demanding requirements of high-volume production across diverse industries, including consumer electronics, automotive components, semiconductors, and optical communications. Equipped with state-of-the-art automation and smart control systems, it stands as a beacon of advanced manufacturing technology.
Key Features:
- 4-Station Rotary Design: Amplify your productivity by upwards of 20% through simultaneous loading, soldering, and unloading, ensuring maximum efficiency.
- Visual Automatic Positioning: Achieve unparalleled positioning accuracy of ±0.04mm, flawlessly handling tiny and intricate solder joints with precision.
- Precise Temperature Control: Offers a temperature stability of ±5°C, meticulously safeguarding components from potential damage due to overheating.
- Coaxial Monitoring: Facilitates real-time quality inspection during welding to guarantee superior results.
- Dust Purification System: Ensures a pristine workspace by effectively eliminating fumes, maintaining an optimal working environment.
- Flexible Customization: Offers tailor-made functions such as post-weld inspection, catering to your specific needs with unrivaled flexibility.
| Parameter |
Specification |
| Model |
VIL-VG811R |
| Laser Power |
100W (Customizable) |
| Laser Wavelength |
915nm |
| Cooling Mode |
Full Air-Cooled |
| Spot Tin Precision |
Volume ±10% |
| Positioning Accuracy |
±0.04mm |
| Motion Accuracy |
±0.02mm |
| Number of Stations |
4 |
| Soldering Range |
120 × 100mm |
| Welding Efficiency |
~0.5s/joint |
| Power Supply |
AC220V/50Hz |
| Operating Environment |
22-30°C, 20-70% RH (Non-condensing) |
| Dimensions (L×W×H) |
1100 × 1000 × 1800mm |
| Weight |
500kg |
CCD Vision Positioning System
Harnesses a semiconductor laser module with customizable power and feedback for precise temperature control. This ensures optimal welding within a 0.5-1.5mm diameter with ±10°C accuracy, safeguarding against workpiece damage and delivering impeccable welding quality.
Semiconductor Laser Welding System with Temperature Feedback
Features an advanced semiconductor laser module with adjustable power and temperature feedback, enabling precise temperature regulation during welding. Perfect for small areas (0.5-1.5mm), maintaining ±10°C precision to ensure excellent quality and protect the workpiece.
Precision Worktable
Incorporates a rotatable precision worktable with a remarkable ±0.02mm turntable repeat positioning accuracy, guaranteeing stability and consistency across batch productions.
Solder Dispensing Mechanism
This high-precision mechanism expertly controls solder paste volume via programmable settings, precisely managing solder joint sizes for consistency.
Height Measurement System
Accurately measures height differences between the sensor and product, ensuring that soldering height is adjusted via the motion system to consistently match the product's pad height.
Detects defects including excessive solder, insufficient solder, solder bridging, missed soldering, and burns.
Solder joints are round and full, free from sharp points or unevenness; temperature control prevents cold joints and bridging risks effectively.
Easy maintenance: requires no special upkeep or specific consumables.
- Consumer Electronics: Expertly handles PCB assembly for smartphones, wearables, and other cutting-edge gadgets.
- Automotive Components: Perfect for sensor modules, MOSFETs, and battery packs, key to the automotive sector.
- Optical Communications: Tailored for 25G/40G/100G optical module soldering, meeting the highest industry standards.
- Semiconductors: Specializes in BGA/CSP chip packaging and micro-connectors, essential for semiconductor advancements.
Meet the needs of various soldering processes
Offering you professional laser welding and automation solutions, tailored to your specific requirements.
Why Choose Us?
ViLaser stands at the forefront of quality and innovation, merging ISO 9001-certified excellence with 86 patented technologies. Our solutions guarantee reliable, spatter-free soldering, reducing post-process cleaning, and enhancing throughput. Ideal for high-mix, high-volume production, ViLaser equipment is your trusted partner in precision soldering technology.
Main Products
Our main offerings include cutting-edge laser welding equipment, state-of-the-art laser marking equipment, precision-driven laser cutting equipment, and advanced laser drilling equipment. We also provide top-tier automation equipment. These innovative solutions are widely utilized across an array of industries, including consumer electronics, where they enhance the performance of products such as washing machines and air conditioners. In the automotive sector, they refine electronics products, while in the electrical industry, they optimize circuit boards and semiconductor packaging devices. Additionally, our products serve the optical communication sector, motor core component manufacturing, and are pivotal in the production of precision medical devices, meeting the diverse needs of these advanced fields.
Company Profile
ViLaser Founded in 2014, ViLaser boasts over a decade of expertise in pioneering laser soldering technology applications, consistently pushing the boundaries of innovation.
As a distinguished national high-tech enterprise, ViLaser seamlessly manages the entire journey from cutting-edge research and development to meticulous production. Our state-of-the-art facility spans 3800 square meters and is complemented by four strategic branches in East and Southwest China. With a robust team of over 60 R&D and technical experts, we maintain a sophisticated and reliable supply chain system.
ViLaser is committed to ensuring seamless production for our valued clients, offering an array of comprehensive technical support and rapid after-sales solutions. Our services include precise parameter debugging, thorough equipment maintenance, and in-depth process training.
Certifications
Adhering stringently to the ISO9001: 2016 quality management system, Shenzhen Vilaser Equipment Co., Ltd proudly aligns with international standards. As a testament to our innovative prowess, we hold an impressive collection of 74 patent certifications. This includes 5 groundbreaking invention patents and 35 utility patents, solidifying our position as a leader in domestic laser soldering patent research and development.
Exhibitions
Our Partners
Our products have proudly found their place in the operations of world-renowned giants. We are privileged to collaborate with leading corporations across the globe, including the US-based innovators Jabil and TTI; France's automotive titan, Valeo; Japan's trailblazers Nidec and Panasonic; and China's prestigious powerhouses such as MEDIA, GREE, Hikvision, BYD, and CETC. Additionally, we have established strong alliances with Taiwan's Unimicro, among others.
Packaging & Shipping
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