Product Description
| Rotary Laser Tin Paste Soldering Machine |
Experience unparalleled precision and versatility with ViLaser's Rotary Laser Tin Paste Soldering Machine, engineered for the sophisticated demands of the microelectronic manufacturing landscape. This state-of-the-art system features advanced automation and intelligent control, tailored to meet the rigorous requirements of high-volume production across diverse sectors including consumer electronics, automotive components, semiconductors, and optical communications.
Key Features:
- 4-Station Rotary Design: Boosts efficiency by over 20%, seamlessly integrating loading, soldering, and unloading processes to optimize productivity.
- Visual Automatic Positioning: Delivers remarkable ±0.04mm accuracy, ensuring flawless alignment even in the most intricate solder joints.
- Precise Temperature Control: Guarantees unwavering ±5°C stability, safeguarding components from potential heat damage.
- Coaxial Monitoring: Facilitates real-time quality assurance by inspecting each weld as it happens.
- Dust Purification System: Ensures a pristine work environment by effectively eliminating fumes and particulates.
- Flexible Customization: Offers tailored solutions with post-weld inspection and other customizable features to meet specific needs.
| Parameter |
Specification |
| Model |
VIL-VG811R |
| Laser Power |
100W (Customizable) |
| Laser Wavelength |
915nm |
| Cooling Mode |
Full Air-Cooled |
| Spot Tin Precision |
Volume ±10% |
| Positioning Accuracy |
±0.04mm |
| Motion Accuracy |
±0.02mm |
| Number of Stations |
4 |
| Soldering Range |
120 × 100mm |
| Welding Efficiency |
~0.5s/joint |
| Power Supply |
AC220V/50Hz |
| Operating Environment |
22-30°C, 20-70% RH (Non-condensing) |
| Dimensions (L×W×H) |
1100 × 1000 × 1800mm |
| Weight |
500kg |
CCD Vision Positioning System
Incorporates a semiconductor laser module with selectable power and temperature feedback. This enables precise temperature regulation in welding areas of 0.5-1.5mm diameter, achieving ±10°C accuracy to ensure superior welding quality while preventing damage to workpieces.
Semiconductor Laser Welding System with Temperature Feedback
Employs a semiconductor laser module that allows for adjustable power and temperature feedback. This system ensures precise temperature control in welding areas as small as 0.5-1.5mm, with ±10°C precision to guarantee high-quality welds and protect delicate workpieces.
Precision Worktable
Equipped with a rotatable precision worktable offering ±0.02mm turntable repeat positioning accuracy, it ensures stability and uniformity during batch production.
Solder Dispensing Mechanism
Advanced high-precision solder paste dispensing mechanism precisely controls the volume of solder paste using programmable settings, meticulously managing the size of each solder joint.
Height Measurement System
Accurately measures height discrepancies between sensor and product, dynamically adjusting the soldering height via the motion system to consistently align with the product's pad height.
Detects defects including excessive solder, insufficient solder, solder bridging, missed soldering, and burns.
Solder joints are crafted to be round and full, devoid of sharp points or unevenness. With precise temperature control, risks of cold joints and bridging are effectively mitigated.
Easy maintenance: Designed for simplicity, with no need for special upkeep or specific consumables.
- Consumer Electronics: Precision PCB assembly for cutting-edge smartphones and wearables.
- Automotive Components: Ensures flawless assembly of sensor modules, MOSFETs, and battery packs.
- Optical Communications: Expertly handles the soldering of 25G/40G/100G optical modules.
- Semiconductors: Specializes in BGA/CSP chip packaging and micro-connector assembly.
Meet the needs of various soldering processes
To provide you with professional laser welding and automation solutions
Why Choose Us?
ViLaser stands out by merging ISO 9001-certified quality with a portfolio of 86 patented technologies, offering soldering solutions that are reliable and spatter-free. Our cutting-edge equipment minimizes the need for post-process cleaning while maximizing throughput, making it perfectly suited for high-mix, high-volume production environments.
Main Products
Our cutting-edge offerings include an array of high-performance laser solutions: laser welding equipment that ensures seamless and robust joins; laser marking equipment for precise and permanent product identification; precision laser cutting equipment that delivers impeccable accuracy; and precision laser drilling equipment for intricate hole creation. Our automation equipment streamlines processes to boost efficiency across industries. These advanced technologies find applications in a myriad of sectors, including consumer electronics, where they enhance devices like washing machines, air conditioners, and refrigerators. They are also instrumental in the automotive electronics sector, optimizing performance and reliability. Additionally, our products serve the intricate demands of electrical circuit boards and semiconductor packaging, deliver precision in optical communication devices, bolster motor core components, and meet the rigorous standards of precision medical devices, showcasing their versatility across diverse industrial needs.
Company Profile
ViLaser Founded in 2014, ViLaser has dedicated over a decade to mastering laser soldering technology, making strides in innovation and expertise in the field.
Recognized as a national high-tech enterprise, ViLaser possesses complete control over its processes, from research and development to full-scale production. Our expansive facility spans 3,800 square meters and we proudly operate four strategic branches across East China and Southwest China. With a robust team of over 60 R&D and technical experts, coupled with a sophisticated supply chain system, ViLaser stands at the forefront of the industry.
Our company provides an all-encompassing suite of technical support and post-purchase services, including parameter debugging, equipment maintenance, and in-depth process training, all designed to ensure seamless production continuity for our valued clients.
Certifications
Our dedication to excellence is encapsulated in our adherence to the ISO9001: 2016 quality management system, ensuring compliance with international standards. With an impressive portfolio of 74 patent certificates, of which 5 are groundbreaking invention patents and 35 are innovative utility patents, Shenzhen Vilaser Equipment Co., Ltd stands as a vanguard in domestic laser soldering patent research and development. This commitment underscores our leadership in pioneering advancements within the industry.
Exhibitions
Our Partners
Our products are proudly utilized by global giants, establishing our reputation as a trusted partner worldwide. We serve major industry leaders including US companies like Jabil and TTI; in France, we collaborate with Valeo; in Japan, our esteemed partners are Nidec and Panasonic. Across China, our solutions are preferred by top enterprises such as MEDIA, GREE, Hikvision, BYD, and CETC, as well as Taiwan's Unimicro, among others.
Packaging & Shipping
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