High-Power Laser Soldering Equipment with Full Air-Cooled Technology

• Customization: Available
• Axis: 4 Axis
• Style: Floor
• Model NO.: VIL-LWB-CS2
• Control: Automatic
• Application: Electrical & Electronics Industry, Lighting Industry, Auto Industry, Communication Industry
• Certification: ISO
• Laser Power: 100W / 150W / 200W (Selectable)
• Laser Wavelength: 1064nm
• Cooling Mode: Full Air-Cooled
• OEM: Available
• Transport Package: Wooden
• Specification: 1200× 1250 × 1700mm
• Trademark: ViLaser
• Origin: China
• Package Size: 140.00cm * 140.00cm * 180.00cm
• Package Gross Weight: 2000.000kg

Product Description

Product Description

Double Station Laser Tin Ball Soldering Machine

Discover the pinnacle of precision and innovation with our High-Power Laser Soldering Equipment with Full Air-Cooled Technology. This state-of-the-art equipment is engineered with a high-speed linear motor module, supported by a robust marble base. Its automatic spray ball system, coupled with a sophisticated visual positioning system, ensures impeccable accuracy. The nitrogen protection system, along with post-soldering detection and intuitive computer software control, integrates seamlessly to offer unmatched performance. Crafted with a fully enclosed design, it adheres to ergonomic and safety protection standards, making it perfect for microelectronics soldering. Ideal for semiconductor wafers, BGA chips, cutting-edge 5G optical communication modules, sensors, mobile phones, and advanced security camera modules, this equipment elevates your production capabilities to new heights.

Key Features

• CCD Positioning System: Experience precision at its finest with a ±3μm repeat accuracy, ensuring flawless alignment on even the most intricate ultra-fine solder joints.
• Automated Tin Ball Spraying: Perfectly synchronizes laser welding with precise ball dispensing, accommodating pad sizes ranging from 60 to 2000μm.
• Customizable Options: Tailor your operations with support for post-weld inspection and advanced dust purification, enhancing performance with bespoke functions.
• No Flux Required: Revolutionize your process by eliminating cleaning costs and boosting environmental compatibility, creating a cleaner, greener workflow.

TECHNICAL PARAMETERS

Parameter	Specification
Model	VIL-LWB-CS1
Laser Power	20-300W (selectable)
Laser Wavelength	1064nm
Cooling Mode	Full air-cooled
Tin Ball Diameter	60-2000μm
Control System	PC + dedicated software
Positioning Mode	CCD vision system
Repeat Accuracy	±3μm
Soldering Range	200 × 200mm
Processing Speed	≈3 balls/second
Power Supply	AC220V, 50Hz
Operating Environment	22-30°C, 20-70% RH (non-condensing)
Weight	1200kg
Dimensions (L × W × H)	1200× 1250 × 1860mm

PRODUCT DETAILS 

CCD Vision Positioning System

Equipped with a high-definition CCD camera, this system offers full-vision image positioning with 360° intelligent recognition. It automatically captures custom welding paths, adaptable to diverse shapes, with sophisticated arbitrary programming of X-Y-Z motion trajectories. This dramatically enhances processing efficiency and precision, redefining standards in productivity.

Laser with Temperature Feedback

Harness the power of a fiber laser module, complemented by a high-precision temperature feedback control system. This innovative feature manages temperature control in tiny areas (diameters ranging from 0.3 to 1.5mm) with exceptional ±10°C accuracy, ensuring optimal welding results while safeguarding your workpiece from damage.

Precision Worktable

Our worktable boasts an efficient and precise dual-Y structure, providing ±7μm motion repeat accuracy. This guarantees stability and consistency in batch production, delivering precision through advanced motion control.

Solder Ball Placement Mechanism

Unleash the potential of a high-precision solder ball placement mechanism, meticulously controlled via program settings and nozzle selection. This system expertly manages the rate and amount of solder balls, ensuring the precise control of solder joint size.
 

Post-Welding Inspection

Equipped with high-speed AOI vision inspection, our system automatically detects defects such as missing balls, cold solder joints, and solder bridges, ensuring the highest standards of quality.

APPLICATIONS

Constant Temperature Laser Welding ---- Support the development of groundbreaking communication products while ensuring unparalleled quality and performance.

Laser and Inert Gas Interaction ---- Innovatively melts solder balls and perfectly injects them into pads for seamless welding.

Laser Welding in Connector Industry ---- An essential application area in the connector industry, driving advancements and reliability.

Laser Welding Characteristics ---- Offering ideal solutions for tackling welding challenges in small and specialized motors.

Selective Laser Welding System ---- Specially designed for microelectronics connector applications, providing precision and reliability.

Main Applications
Our equipment excels in IT electronics and digital industries, seamlessly integrating with PCB socket components, optoelectronic products, sensors, mobile phones, digital cameras, camera modules, and other high-precision component welding, ensuring optimal performance.

Specific Uses
Perfect for coil soldering, socket component soldering, connector bases, medical cameras, and camera modules, delivering excellence and precision in every application.

Why Choose ViLaser?
As a National High-tech Enterprise c563eaa1

Main Products

Unveiling an impressive array of cutting-edge solutions, Shenzhen Vilaser Equipment Co., Ltd proudly presents its primary offerings: laser welding equipment, laser marking equipment, precision laser cutting equipment, precision laser drilling equipment, and state-of-the-art automation equipment. These advanced technologies serve a wide spectrum of industries, seamlessly integrating into the production of consumer electronics like smartphones and laptops, as well as essential appliance sectors such as washing machines, air conditioners, and refrigerators. Our equipment is indispensable in the realm of automotive electronics, providing precision for electrical circuit boards, semiconductor packaging devices, and optical communication devices. Additionally, it's a crucial component in crafting motor core components and precision medical devices, meeting the rigorous demands of these advanced industries.

Company Profile

ViLaser Established in 2014, ViLaser has devoted over a decade to mastering and specializing in the innovative application of cutting-edge laser soldering technology.
Proudly recognized as a national high-tech enterprise, ViLaser demonstrates full independent control from the stages of research and development to production. Our expansive factory, spreading across 3800 square meters, is complemented by four strategically located branches in East China and Southwest China. With a team of over 60 skilled R&D and technical experts and a well-established supply chain system, we ensure excellence at every turn.
Our company is dedicated to providing extensive technical support and rapid after-sales services, which include precise parameter debugging, reliable equipment maintenance, and in-depth process training. This comprehensive support ensures seamless production continuity for our valued clients.

Certifications

Shenzhen Vilaser Equipment Co., Ltd is proud to uphold the prestigious ISO9001:2016 quality management system, adhering to rigorous international standards of excellence. With a remarkable portfolio of 74 patent certificates, encompassing 5 groundbreaking invention patents and 35 innovative utility patents, our company stands as a leader in domestic laser soldering patent research and development. We are committed to pioneering advancements and setting benchmarks in the industry.

Exhibitions

Our Partners

Our products, crafted with precision and innovation, have earned the trust and admiration of global industry leaders. We proudly supply to prominent companies worldwide, including the esteemed US-based Jabil and TTI; France's renowned Valeo; Japan's top-tier Nidec and Panasonic; and several of China's foremost enterprises like MEDIA, GREE, Hikvision, BYD, and CETC. Additionally, our cutting-edge solutions are favored by Taiwan's Unimicro, amongst others, showcasing our unwavering commitment to excellence and global reach.
 

Packaging & Shipping