Advanced Precision Automatic Tin-Spraying Ball Laser Welding Equipment for Industrial Use

• Customization: Available
• Axis: 4 Axis
• Style: Floor
• Model NO.: VIL-Q
• Control: Automatic
• Application: Electrical & Electronics Industry, Lighting Industry, Auto Industry, Communication Industry
• Certification: ISO
• Laser Power: 100W / 150W / 200W (Selectable)
• Laser Wavelength: 1064nm
• Cooling Mode: Full Air-Cooled
• OEM: Available
• Transport Package: Wooden
• Specification: 1200× 1250 × 1700mm
• Trademark: ViLaser
• Origin: China

Product Description

Product Description

Double Station Laser Tin Ball Soldering Machine

The epitome of advanced engineering, this equipment combines the prowess of a high-speed linear motor module with a robust marble base for unparalleled stability. Experience seamless integration with an automatic spray ball system and a cutting-edge visual positioning system, complemented by a nitrogen protection system that ensures optimal performance. The post-soldering detection and sophisticated computer software control system heighten both precision and reliability. Its fully enclosed, ergonomic design adheres to the highest safety protection standards, making it the ideal choice for microelectronics soldering applications, including semiconductor wafers, BGA chips, 5G optical communication modules, sensors, mobile phones, and security camera modules.

Key Features

• CCD Positioning System: Delivers an exceptional ±3μm repeat accuracy, ensuring impeccable alignment on ultra-fine solder joints, enhancing precision and reliability.
• Automated Tin Ball Spraying: Perfectly synchronizes laser welding with precise ball dispensing, accommodating pad sizes from 60-2000μm, for superior welding outcomes.
• Customizable Options: Offers enhancements like post-weld inspection, dust purification, and tailored functionalities to meet diverse user requirements.
• No Flux Required: Eradicates cleaning costs while boosting environmental compatibility, promoting an eco-friendly workflow.

TECHNICAL PARAMETERS

Parameter	Specification
Model	VIL-LWB-CS1
Laser Power	20-300W (selectable)
Laser Wavelength	1064nm
Cooling Mode	Full air-cooled
Tin Ball Diameter	60-2000μm
Control System	PC + dedicated software
Positioning Mode	CCD vision system
Repeat Accuracy	±3μm
Soldering Range	200 × 200mm
Processing Speed	≈3 balls/second
Power Supply	AC220V, 50Hz
Operating Environment	22-30°C, 20-70% RH (non-condensing)
Weight	1200kg
Dimensions (L × W × H)	1200× 1250 × 1860mm

PRODUCT DETAILS 

CCD Vision Positioning System

Featuring a high-definition CCD camera, this full-vision image positioning system provides 360° intelligent recognition and positioning. It automatically captures custom welding paths and adapts to various shapes, offering arbitrary programming of X-Y-Z motion trajectories. This significantly amplifies both processing efficiency and precision, accommodating intricate welding tasks with ease.

Laser with Temperature Feedback

Incorporates a fiber laser module and a high-precision temperature feedback control system, enabling precise temperature control in minute areas (0.3-1.5mm diameter) with an accuracy of ±10°C. This ensures optimal welding results while safeguarding workpieces from damage.

Precision Worktable

Boasting an efficient and precise dual-Y structure worktable, it assures ±7μm motion repeat accuracy. This guarantees stability and consistency in batch production through meticulous motion control, fostering high-quality outcomes.

Solder Ball Placement Mechanism

A high-precision solder ball placement mechanism, governed via program settings and nozzle selection, precisely manages the rate and amount of solder balls, ensuring exact control over solder joint sizes.
 

Post-Welding Inspection

Equipped with a high-speed AOI vision inspection system, it automatically detects defects such as missing balls, cold solder joints, and solder bridges, ensuring top-notch quality assurance.

APPLICATIONS

Constant Temperature Laser Welding ---- Aids in the development of new communication products while maintaining superior quality standards.

Laser and Inert Gas Interaction ---- Facilitates the melting of solder balls and their injection into pads for precise welding.

Laser Welding in Connector Industry ---- Plays a pivotal role in the connector industry, ensuring reliable and efficient connections.

Laser Welding Characteristics ---- Provides solutions to welding challenges in small and special motors, enhancing performance.

Selective Laser Welding System ---- Perfectly suited for microelectronics connector applications, offering superior adaptability and precision.

Main Applications
Explore its extensive versatility across IT electronics, digital industry, PCB socket components, optoelectronic products, sensors, mobile phones, digital cameras, camera modules, and other high-precision component welding tasks.

Specific Uses
Specifically designed for coil soldering, socket component soldering, connector bases, medical cameras, and camera modules, this technology delivers exceptional results.

Why Choose ViLaser?
As a National High-tech Enterprise With ISO 9001 certification, ViLaser pioneers innovation with its integration of R&D expertise and 86 patented technologies into each machine. Our equipment consistently delivers ±0.01mm welding precision, meeting the rigorous demands of miniaturized, high-density electronics with unmatched accuracy and reliability.

Main Products

Our illustrious range of premier products includes state-of-the-art laser welding equipment, cutting-edge laser marking equipment, unparalleled precision laser cutting equipment, advanced precision laser drilling equipment, and sophisticated automation equipment. These innovative solutions are indispensable across a wide spectrum of industries, seamlessly serving various consumer electronics products, revolutionizing the appliance industry with applications in washing machines, air conditioners, and refrigerators, enhancing automotive electronics products, transforming electrical circuit boards, optimizing semiconductor packaging devices, elevating optical communication devices, refining motor core components, and advancing the field of precision medical devices along with numerous other industries.

Company Profile

Shenzhen ViLaser Equipment Co., Ltd Established with a clear vision in 2014, Shenzhen ViLaser Equipment Co., Ltd has devoted itself to mastering and advancing the application of cutting-edge laser soldering technology for over a remarkable decade.
ViLaser prides itself as a national high-tech enterprise that seamlessly integrates independent control over every stage, from groundbreaking research and development to meticulous production. Encompassing a sprawling 3800 square meters, our factory is a testament to innovation, complemented by 4 strategically positioned branches in East and Southwest China. Our team, exceeding 60+ dedicated R&D and technical experts, operates within a sophisticated and mature supply chain system.
Dedicated to excellence, the company offers an unparalleled range of technical support and responsive after-sales service, including precise parameter debugging, meticulous equipment maintenance, and comprehensive process training, all designed to ensure uninterrupted customer production and satisfaction.

Certifications

At Shenzhen Vilaser Equipment Co., Ltd, we pride ourselves on adhering to the rigorous ISO9001: 2016 quality management system, ensuring our products meet the highest international standards. We are honored to hold an impressive portfolio of 74 patent certificates, showcasing our innovation and leadership in the field. Among these are 5 prestigious invention patents and 35 distinctive utility patents, positioning us as a pioneering force in laser soldering research and development within the nation.

Exhibitions

Our Partners

Our products, including the High Precision Tin Ball Laser Cutter with its 1064nm wavelength and efficient air-cooled system, are proudly utilized by prestigious companies globally. We have forged strong alliances with industry giants such as US-based Jabil and TTI, France's innovative Valeo, and Japan's esteemed Nidec and Panasonic. In China, our partnerships extend to market leaders like MEDIA, GREE, Hikvision, BYD, and CETC, along with Taiwan's renowned Unimicro, among others. This widespread adoption underscores the trust and excellence synonymous with Shenzhen Vilaser Equipment Co., Ltd.
 

Packaging & Shipping