Tin Ball Laser System with 100W, 150W, 200W Power Settings

• Customization: Available
• Axis: 4 Axis
• Style: Floor
• Model NO.: VIL-LWB-CS2
• Control: Automatic
• Application: Electrical & Electronics Industry, Lighting Industry, Auto Industry, Communication Industry
• Certification: ISO
• Laser Power: 100W / 150W / 200W (Selectable)
• Laser Wavelength: 1064nm
• Cooling Mode: Full Air-Cooled
• OEM: Available
• Transport Package: Wooden
• Specification: 1200× 1250 × 1700mm
• Trademark: ViLaser
• Origin: China

Product Description

Product Description

Double Station Laser Tin Ball Soldering Machine

This cutting-edge equipment, crafted for exceptional precision, is a masterpiece comprising a high-speed linear motor module, a robust marble base, an automatic spray ball system, a state-of-the-art visual positioning system, a nitrogen protection system, post-soldering detection, and an advanced computer software control system. Its fully enclosed integrated design not only meets ergonomic and safety protection standards but also excels in the realm of microelectronics soldering. Perfectly suited for intricate tasks involving semiconductor wafers, BGA chips, 5G optical communication modules, sensors, mobile phones, and security camera modules, this system redefines efficiency and safety in soldering applications.

Key Features

• CCD Positioning System: Attaining an outstanding ±3μm repeat accuracy, this system ensures flawless alignment on ultra-fine solder joints, significantly enhancing precision and reliability in every application.
• Automated Tin Ball Spraying: This feature ingeniously synchronizes laser welding with precise ball dispensing, accommodating pad sizes ranging from 60-2000μm, delivering unparalleled precision and efficiency.
• Customizable Options: Offering a suite of customizable options, it supports post-weld inspection, dust purification, and other tailored functions to meet the specific needs of diverse applications.
• No Flux Required: By eliminating the need for flux, this system not only cuts down on cleaning costs but also greatly enhances environmental compatibility, making it a sustainable choice for modern manufacturing.

TECHNICAL PARAMETERS

Parameter	Specification
Model	VIL-LWB-CS1
Laser Power	20-300W (selectable)
Laser Wavelength	1064nm
Cooling Mode	Full air-cooled
Tin Ball Diameter	60-2000μm
Control System	PC + dedicated software
Positioning Mode	CCD vision system
Repeat Accuracy	±3μm
Soldering Range	200 × 200mm
Processing Speed	≈3 balls/second
Power Supply	AC220V, 50Hz
Operating Environment	22-30°C, 20-70% RH (non-condensing)
Weight	1200kg
Dimensions (L × W × H)	1200× 1250 × 1860mm

PRODUCT DETAILS 

CCD Vision Positioning System

Equipped with a high-definition CCD camera, this full-vision image positioning system offers 360° intelligent recognition and positioning. It automatically captures custom welding paths, adaptable to various shapes, with the flexibility of arbitrary programming of X-Y-Z motion trajectories. This significantly boosts processing efficiency and precision, setting a new standard in the industry.

Laser with Temperature Feedback

Harnessing the power of a fiber laser module and a high-precision temperature feedback control system, this feature enables meticulous temperature control in tiny areas (ranging from 0.3-1.5mm diameter) with an impressive ±10°C accuracy. It assures optimal welding results, safeguarding against workpiece damage.

Precision Worktable

Boasting an efficient and precise dual-Y structure worktable with a remarkable ±7μm motion repeat accuracy, this feature ensures unwavering stability and consistency in batch production through precise motion control, enhancing overall production quality.

Solder Ball Placement Mechanism

This high-precision solder ball placement mechanism, controlled through program settings and nozzle selection, deftly manages the rate and amount of solder balls, enabling precise control over solder joint size for superior results.
 

Post-Welding Inspection

Armed with high-speed AOI vision inspection, this feature automatically detects defects such as missing balls, cold solder joints, and solder bridges, ensuring the highest quality standards are met with every weld.

APPLICATIONS

Constant Temperature Laser Welding ---- A pivotal asset in the innovation of new communication products, this feature doesn't just support new developments but steadfastly upholds superior quality standards.

Laser and Inert Gas Interaction ---- This ingenious process melts solder balls and injects them into pads for seamless welding, enhancing the integrity and durability of the welds.

Laser Welding in Connector Industry ---- Serving as a vital application area within the connector industry, this technology revolutionizes standards with its unparalleled precision and efficiency.

Laser Welding Characteristics ---- Ideally tailored for addressing welding challenges in small and specialized motors, this feature provides unmatched solutions for intricate manufacturing needs.

Selective Laser Welding System ---- Perfectly suited for microelectronics connector applications, this system offers precision and flexibility for complex manufacturing requirements.

Main Applications
From IT electronics and the digital industry to PCB socket components, optoelectronic products, sensors, mobile phones, digital cameras, and camera modules, this system excels in high-precision component welding, setting the benchmark for quality and efficiency.

Specific Uses
Whether it's coil soldering, socket component soldering, connector bases, medical cameras, or camera modules, the versatility and precision of this system shine in any specific application.

Why Choose ViLaser?
As a National High-tech Enterprise 44f31c7c

Main Products

Discover a world of precision and innovation with our main products, designed to meet the diverse needs of cutting-edge industries. Our lineup includes state-of-the-art laser welding equipment, advanced laser marking equipment, and precision-focused laser cutting and drilling equipment. Additionally, our sophisticated automation equipment is engineered to enhance efficiency across sectors. These versatile tools find applications in a myriad of industries, supporting the production of consumer electronics, vital appliance components like those for washing machines, air conditioners, and refrigerators, and essential automotive electronics. They also play a crucial role in the manufacturing of electrical circuit boards, semiconductor packaging devices, optical communication devices, motor core components, and precision medical devices. Our solutions are tailored to drive progress and excellence in each of these fields, ensuring top-notch quality and performance.

Company Profile

ViLaser Established in 2014, ViLaser has been a pioneer in advancing laser soldering technology for over a decade.
Proudly recognized as a national high-tech enterprise, ViLaser expertly manages every phase from innovative research and development to meticulous production. Our expansive factory, spanning 3800 square meters, serves as the operational hub, complemented by four strategic branches located in East and Southwest China. With an expert team of over 60+ R&D and technical personnel, we boast a robust and efficient supply chain system that supports our cutting-edge operations.
ViLaser is dedicated to providing exceptional technical support and after-sales services, which encompass precise parameter debugging, reliable equipment maintenance, and comprehensive process training. This ensures seamless production continuity for our valued customers.

Certifications

Shenzhen Vilaser Equipment Co., Ltd. proudly adheres to the esteemed ISO9001: 2016 quality management system, ensuring our products and processes meet rigorous international standards. Our dedication to innovation and precision is evidenced by an impressive portfolio of 74 patent certificates, which includes 5 groundbreaking invention patents and 35 practical utility patents. This positions us as a leading pioneer in domestic laser soldering patent research and development, shaping the future of technology with unmatched expertise and excellence.

Exhibitions

Our Partners

Our products proudly reach the global stage, esteemed by industry titans worldwide. Among our distinguished clientele are US giants like Jabil and TTI; French innovators such as Valeo; Japanese leaders like Nidec and Panasonic. We are also honored to collaborate with China's foremost enterprises, MEDIA, GREE, Hikvision, BYD, and CETC, alongside Taiwan's influential Unimicro, amongst others.
 

Packaging & Shipping