Tin Ball Laser Welder with Selectable 100W, 150W, 200W Power

• Customization: Available
• Axis: 4 Axis
• Style: Floor
• Model NO.: VIL-LWB-CS2
• Control: Automatic
• Application: Electrical & Electronics Industry, Lighting Industry, Auto Industry, Communication Industry
• Certification: ISO
• Laser Power: 100W / 150W / 200W (Selectable)
• Laser Wavelength: 1064nm
• Cooling Mode: Full Air-Cooled
• OEM: Available
• Transport Package: Wooden
• Specification: 1200× 1250 × 1700mm
• Trademark: ViLaser
• Origin: China

Product Description

Product Description

Double Station Laser Tin Ball Soldering Machine

Introducing the epitome of precision and innovation, the Tin Ball Laser Engraver by Shenzhen Vilaser Equipment Co., Ltd, offers an exquisite design composed of a high-speed linear motor module, robust marble base, an automatic spray ball system, a visual positioning system, a nitrogen protection system, sophisticated post-soldering detection, and an intuitive computer software control system. This fully enclosed, integrated masterpiece complies with ergonomic and stringent safety protection standards, making it ideal for the delicate art of microelectronics soldering in semiconductor wafers, BGA chips, cutting-edge 5G optical communication modules, advanced sensors, modern mobile phones, and high-tech security camera modules.

Key Features

• CCD Positioning System: Delivering impeccable precision, featuring ±3μm repeat accuracy, ensuring flawless alignment and unparalleled precision on ultra-fine solder joints.
• Automated Tin Ball Spraying: Seamlessly synchronizes laser welding with meticulous ball dispensing, adeptly handling pad sizes ranging from 60-2000μm.
• Customizable Options: Offers versatility with post-weld inspection, efficient dust purification, and a suite of tailored functions to meet diverse needs.
• No Flux Required: Reduces operational costs with no need for flux, promoting eco-friendly practices and enhancing environmental sustainability.

TECHNICAL PARAMETERS

Parameter	Specification
Model	VIL-LWB-CS1
Laser Power	20-300W (selectable)
Laser Wavelength	1064nm
Cooling Mode	Full air-cooled
Tin Ball Diameter	60-2000μm
Control System	PC + dedicated software
Positioning Mode	CCD vision system
Repeat Accuracy	±3μm
Soldering Range	200 × 200mm
Processing Speed	≈3 balls/second
Power Supply	AC220V, 50Hz
Operating Environment	22-30°C, 20-70% RH (non-condensing)
Weight	1200kg
Dimensions (L × W × H)	1200× 1250 × 1860mm

PRODUCT DETAILS 

CCD Vision Positioning System

Boasting a high-definition CCD camera paired with a comprehensive full-vision image positioning system, this system offers 360° intelligent recognition and positioning. It automatically captures custom welding paths, adapts to a myriad of shapes, and allows arbitrary programming of X-Y-Z motion trajectories. This significantly elevates processing efficiency and precision to new heights.

Laser with Temperature Feedback

Employing a state-of-the-art fiber laser module and a high-precision temperature feedback control system, this feature ensures impeccable temperature control in confined areas (0.3-1.5mm diameter) with an impressive ±10°C accuracy, guaranteeing optimal welding outcomes and safeguarding against workpiece damage.

Precision Worktable

Equipped with an efficient and precise dual-Y structure worktable, offering ±7μm motion repeat accuracy, this worktable ensures unwavering stability and consistency in batch production through cutting-edge precise motion control.

Solder Ball Placement Mechanism

A high-precision solder ball placement mechanism, expertly managed through program settings and selective nozzle choice, skillfully regulates the rate and amount of solder balls to precisely control solder joint size.
 

Post-Welding Inspection

Outfitted with a rapid high-speed AOI vision inspection system, this feature automatically detects imperfections such as missing balls, cold solder joints, and solder bridges, ensuring the highest quality standards.

APPLICATIONS

Constant Temperature Laser Welding ---- A cornerstone in the development of new communication products, ensuring unmatched quality and reliability.

Laser and Inert Gas Interaction ---- Ingeniously melts solder balls, seamlessly injecting them into pads for superior welding precision.

Laser Welding in Connector Industry ---- A pivotal application domain, transforming the connector industry with unparalleled precision.

Laser Welding Characteristics ---- A perfect solution for conquering welding challenges in diminutive and specialized motors, delivering impeccable results.

Selective Laser Welding System ---- Exceptionally suited for microelectronics connector applications, offering unmatched welding accuracy and efficiency.

Main Applications
A testament to versatility, this equipment serves the IT electronics, digital industry, PCB socket components, optoelectronic products, sensors, mobile phones, digital cameras, camera modules, and other high-precision component welding sectors.

Specific Uses
A versatile tool for coil soldering, socket component soldering, connector bases, medical cameras, and camera modules, offering precision and reliability.

Why Choose ViLaser?
As a National High-tech Enterprise Proudly boasting ISO 9001 certification, ViLaser seamlessly integrates R&D expertise and 86 groundbreaking patented technologies into every machine. Our equipment guarantees a remarkable ±0.01mm welding precision, perfectly catering to the demands of miniaturized, high-density electronics, ensuring our clients' utmost satisfaction.

Main Products

Our flagship offerings include state-of-the-art laser welding equipment, advanced laser marking systems, precision laser cutting technology, and high-accuracy laser drilling machinery. We also provide innovative automation equipment that excels in various applications. Our products are indispensable across a multitude of industries, notably in consumer electronics, where they enhance the quality of everyday gadgets; the appliance sector, optimizing the production of washing machines, air conditioners, and refrigerators; and the automotive electronics arena, ensuring reliability and efficiency. They are also crucial for the manufacture of electrical circuit boards, semiconductor packaging, and optical communication devices. Additionally, our solutions are pivotal in crafting motor core components and play a vital role in the production of precision medical devices, benefiting industries that demand the utmost precision and quality.

Company Profile

ViLaser Founded in 2014, ViLaser has dedicated over a decade to mastering the art and science of laser soldering technology.
As a prestigious national high-tech enterprise, ViLaser demonstrates unparalleled expertise by independently managing every step from research and development to production. With a sprawling factory encompassing 3800 square meters and a strategic presence in East and Southwest China through 4 dynamic branches, ViLaser is empowered by more than 60 brilliant R&D and technical experts and is supported by a robust and mature supply chain system.
ViLaser offers an all-encompassing suite of technical support and after-sales services, expertly handling parameter adjustments, equipment upkeep, and process training to secure seamless and uninterrupted customer production.

Certifications

Shenzhen Vilaser Equipment Co., Ltd is a beacon of excellence, proudly adhering to the ISO9001: 2016 quality management system, ensuring products meet the highest international standards. With an impressive portfolio of 74 patent certificates-featuring 5 groundbreaking invention patents alongside 35 utility patents-our company is recognized as a pioneering force in the domestic laser soldering patent research and development arena.

Exhibitions

Our Partners

Our products, including the Tin Ball Laser Engraver with Selectable 100W, 150W, 200W Power, are trusted by industry giants across the globe. We proudly serve major players such as US-based Jabil and TTI, France's automotive leader Valeo, and Japan's technological innovators Nidec and Panasonic. In China, we are the preferred choice of esteemed enterprises like Midea, GREE, Hikvision, BYD, and CETC. Additionally, we collaborate with Taiwan's renowned Unimicro. Our commitment to excellence and precision ensures that we remain at the forefront of laser engraving solutions worldwide.
 

Packaging & Shipping