Laser Solder Ball Welding Machine, Automatic Solder Ball Bonding Welding Machine

• Customization: Available
• Axis: 4 Axis
• Style: Floor
• Model NO.: VIL-LWB-CS2
• Control: Automatic
• Application: Electrical & Electronics Industry, Lighting Industry, Auto Industry, Communication Industry
• Certification: ISO
• Laser Power: 100W / 150W / 200W (Selectable)
• Laser Wavelength: 1064nm
• Cooling Mode: Full Air-Cooled
• OEM: Available
• Transport Package: Wooden
• Specification: 1200× 1250 × 1700mm
• Trademark: ViLaser
• Origin: China

Product Description

Product Description

Double Station Laser Tin Ball Soldering Machine

Introducing the innovative Tin Ball Laser Machine by Shenzhen Vilaser Equipment Co., Ltd. This cutting-edge piece of equipment integrates a high-speed linear motor module with a marble base, ensuring stability and precision. Its standout features include an automatic spray ball system, visual positioning system, and nitrogen protection system. The machine's design is fully enclosed, adhering to ergonomic and safety protection standards, making it ideal for sophisticated microelectronics soldering. It's perfect for applications in semiconductor wafers, BGA chips, 5G optical communication modules, sensors, and components for mobile phones and security camera modules.

Key Features

• CCD Positioning System: With a remarkable ±3μm repeat accuracy, this system guarantees impeccable alignment, especially on ultra-fine solder joints, ensuring flawless operational precision every time.
• Automated Tin Ball Spraying: This feature synchronizes laser welding with precision ball dispensing, accommodating pad sizes from 60-2000μm, ensuring versatility across various applications.
• Customizable Options: The machine offers support for post-weld inspection, dust purification, and tailored functions to meet specific operational needs, enhancing its adaptability.
• No Flux Required: The elimination of flux not only reduces cleaning costs but also enhances the machine's environmental compatibility, making it a sustainable choice.

TECHNICAL PARAMETERS

Parameter	Specification
Model	VIL-LWB-CS1
Laser Power	20-300W (selectable)
Laser Wavelength	1064nm
Cooling Mode	Full air-cooled
Tin Ball Diameter	60-2000μm
Control System	PC + dedicated software
Positioning Mode	CCD vision system
Repeat Accuracy	±3μm
Soldering Range	200 × 200mm
Processing Speed	≈3 balls/second
Power Supply	AC220V, 50Hz
Operating Environment	22-30°C, 20-70% RH (non-condensing)
Weight	1200kg
Dimensions (L × W × H)	1200× 1250 × 1860mm

PRODUCT DETAILS 

CCD Vision Positioning System

Our high-definition CCD camera is equipped with a full-vision image positioning system, offering 360° intelligent recognition and positioning. It automatically captures custom welding paths and is adaptable to various shapes, with arbitrary programming of X-Y-Z motion trajectories. This significantly enhances processing efficiency and precision.

Laser with Temperature Feedback

Harnessing a sophisticated fiber laser module alongside a high-precision temperature feedback control system, this technology enables temperature control within tiny areas (0.3-1.5mm diameter) with a precision of ±10°C, ensuring optimal welding results while safeguarding workpieces from potential damage.

Precision Worktable

The machine includes an efficient and precise dual-Y structure worktable, offering ±7μm motion repeat accuracy. This guarantees stability and consistency in batch production, thanks to its precise motion control capabilities.

Solder Ball Placement Mechanism

Featuring a high-precision solder ball placement mechanism, this system is controlled via program settings and nozzle selection. It precisely manages the rate and amount of solder balls, ensuring precise control over solder joint size.
 

Post-Welding Inspection

Integrated with high-speed AOI vision inspection, this feature automatically detects defects like missing balls, cold solder joints, and solder bridges, ensuring impeccable quality control.

APPLICATIONS

Constant Temperature Laser Welding ---- Beyond supporting the development of new communication products, it also guarantees exceptional quality.

Laser and Inert Gas Interaction ---- This interaction melts solder balls and skillfully injects them into pads, ensuring secure and efficient welding.

Laser Welding in Connector Industry ---- Plays a pivotal role in the connector industry, providing essential solutions where precision is paramount.

Laser Welding Characteristics ---- Ideally suited for addressing welding challenges in small and special motors, offering a unique solution to complex welding needs.

Selective Laser Welding System ---- Perfectly tailored for microelectronics connector applications, delivering precision and reliability.

Main Applications
This machine is indispensable in IT electronics, the digital industry, PCB socket components, optoelectronic products, sensors, mobile phones, digital cameras, camera modules, and other high-precision component welding tasks.

Specific Uses
Specially designed for coil soldering, socket component soldering, connector bases, and medical and camera modules, providing unparalleled performance in these specific applications.

Why Choose ViLaser?
As a National High-tech Enterprise Accredited with ISO 9001 certification, ViLaser integrates its R&D expertise and 86 patented technologies into every machine. Our equipment ensures ±0.01mm welding precision, consistently meeting the rigorous demands of miniaturized, high-density electronics, and delivering excellence in every weld.

Main Products

At Shenzhen Vilaser Equipment Co., Ltd, we proudly offer a diverse array of cutting-edge solutions tailored to meet the versatile needs of modern industries. Our flagship products encompass state-of-the-art laser welding equipment, advanced laser marking systems, high-precision laser cutting machines, and precision laser drilling apparatus, complemented by sophisticated automation equipment. These robust tools are integral to the production and enhancement of a myriad of applications, ranging from innovative consumer electronics and essential household appliances-such as washing machines, air conditioners, and refrigerators-to the intricate realms of automotive electronics and electrical circuit boards. We further extend our expertise to the semiconductor packaging sector, optical communication devices, motor core components, and the precision medical devices industry, ensuring top-tier performance and unmatched quality across various sectors.

Company Profile

ViLaser Established in 2014, ViLaser has masterfully dedicated over a decade to pioneering advancements in laser soldering technology.
ViLaser, a proud national high-tech enterprise, exhibits unparalleled control across the entire spectrum of development, from cutting-edge research to precision production. Our expansive factory, sprawling across 3800 square meters, signifies our robust presence with 4 strategic branches in East and Southwest China. With a team of over 60+ R&D and technical experts, we boast a sophisticated and mature supply chain system that ensures excellence and innovation.
We are committed to providing holistic technical support and swift after-sales response, encompassing parameter tuning, equipment maintenance, and process training, all designed to guarantee uninterrupted production for our valued customers.

Certifications

Adhering to the rigorous standards of the ISO9001: 2016 quality management system, Shenzhen Vilaser Equipment Co., Ltd. proudly meets international benchmarks. With an impressive array of 74 patent certificates, including 5 groundbreaking invention patents and 35 practical utility patents, our company stands as a pioneering leader in domestic laser soldering patent research and development.

Exhibitions

Our Partners

Our products have captivated leading global enterprises, including US-based Jabil and TTI, France's renowned Valeo, and Japan's distinguished brands like Nidec and Panasonic. We also proudly serve China's industry giants: MEDIA, GREE, Hikvision, BYD, and CETC, along with the acclaimed Taiwanese company, Unimicro, among others.
 

Packaging & Shipping