High Precision Air-Cooled Laser Cutter for 1064nm Soldering Efficiency

• Customization: Available
• Axis: 4 Axis
• Style: Floor
• Model NO.: VIL-LWB-CS2
• Control: Automatic
• Application: Electrical & Electronics Industry, Lighting Industry, Auto Industry, Communication Industry
• Certification: ISO
• Laser Power: 100W / 150W / 200W (Selectable)
• Laser Wavelength: 1064nm
• Cooling Mode: Full Air-Cooled
• OEM: Available
• Transport Package: Wooden
• Specification: 1200× 1250 × 1700mm
• Trademark: ViLaser
• Origin: China
• Package Size: 140.00cm * 140.00cm * 180.00cm
• Package Gross Weight: 2000.000kg

Product Description

Product Description

Double Station Laser Tin Ball Soldering Machine

Unleashing the pinnacle of precision engineering, our High Precision Air-Cooled Laser Cutter for 1064nm Soldering Efficiency harmonizes cutting-edge technology with unmatched stability. Harnessing a high-speed linear motor module on a robust marble base, it delivers unwavering precision. Seamlessly integrated with an automatic spray ball system and an industry-leading visual positioning system, it ensures consistent excellence. The nitrogen protection system enhances operational performance while the post-soldering detection feature and advanced computer software control elevate precision and reliability. Encased in a fully enclosed, ergonomic design, it meets the highest safety standards, making it the quintessential choice for microelectronics soldering applications such as semiconductor wafers, BGA chips, 5G optical communication modules, sensors, mobile phones, and security camera modules.

Key Features

• CCD Positioning System: Achieve unmatched precision with ±3μm repeat accuracy, ensuring flawless alignment on ultra-fine solder joints, thereby enhancing precision and reliability.
• Automated Tin Ball Spraying: Seamlessly coordinates laser welding with precision ball dispensing for pad sizes ranging from 60-2000μm, guaranteeing superior welding results.
• Customizable Options: Elevate your operational capabilities with options like post-weld inspection, dust purification, and tailor-made functionalities to meet a wide array of user demands.
• No Flux Required: Eliminate cleaning costs and enhance environmental friendliness, championing an eco-conscious workflow.

TECHNICAL PARAMETERS

Parameter	Specification
Model	VIL-LWB-CS1
Laser Power	20-300W (selectable)
Laser Wavelength	1064nm
Cooling Mode	Full air-cooled
Tin Ball Diameter	60-2000μm
Control System	PC + dedicated software
Positioning Mode	CCD vision system
Repeat Accuracy	±3μm
Soldering Range	200 × 200mm
Processing Speed	≈3 balls/second
Power Supply	AC220V, 50Hz
Operating Environment	22-30°C, 20-70% RH (non-condensing)
Weight	1200kg
Dimensions (L × W × H)	1200× 1250 × 1860mm

PRODUCT DETAILS 

CCD Vision Positioning System

Equipped with a high-definition CCD camera, this comprehensive vision image positioning system provides 360° intelligent recognition and positioning. It captures custom welding paths and adapts to diverse shapes, offering flexible programming of X-Y-Z motion trajectories. This greatly amplifies processing efficiency and precision, accommodating complex welding tasks effortlessly.

Laser with Temperature Feedback

Featuring a fiber laser module and a precise temperature feedback control system, it enables meticulous temperature regulation in minute areas (0.3-1.5mm diameter) with an accuracy of ±10°C. This ensures peak welding results and safeguards workpieces from damage.

Precision Worktable

Showcasing an efficient and precise dual-Y structure worktable, it delivers ±7μm motion repeat accuracy. This ensures stability and consistency in batch production, fostering superior quality outcomes through meticulous motion control.

Solder Ball Placement Mechanism

A high-precision solder ball placement mechanism, guided by program settings and nozzle selection, manages the rate and amount of solder balls with precision, ensuring exact control over solder joint sizes.

Post-Welding Inspection

Equipped with a high-speed AOI vision inspection system, it autonomously detects defects such as missing balls, cold solder joints, and solder bridges, assuring unparalleled quality assurance.

APPLICATIONS

Constant Temperature Laser Welding ---- Facilitates the advancement of next-generation communication products while upholding exceptional quality standards.

Laser and Inert Gas Interaction ---- Enables precise melting and injection of solder balls into pads, achieving impeccable welding performance.

Laser Welding in Connector Industry ---- Plays a critical role in the connector industry, ensuring dependable and efficient connections.

Laser Welding Characteristics ---- Resolves welding challenges in small and specialized motors, enhancing operational performance.

Selective Laser Welding System ---- Ideally designed for microelectronics connector applications, offering unmatched adaptability and precision.

Main Applications
Discover its remarkable versatility across IT electronics, digital industry, PCB socket components, optoelectronic products, sensors, mobile phones, digital cameras, camera modules, and other high-precision component welding applications.

Specific Uses
Meticulously crafted for precision coil soldering, socket component soldering, connector bases, medical cameras, and intricately designed camera modules, this cutting-edge technology ensures unparalleled performance and outstanding results.

Why Choose ViLaser?
As a National High-tech Enterprise Backed by ISO 9001 certification, ViLaser stands at the forefront of innovation. Seamlessly merging advanced R&D proficiency with 86 patented technologies, every ViLaser machine is built to perfection. Our equipment achieves an exceptional ±0.01mm welding precision, adeptly addressing the stringent demands of miniaturized, high-density electronics with remarkable accuracy and unwavering reliability.

Main Products

Our illustrious range of premier products encompasses a spectacular array of state-of-the-art laser solutions that are setting new benchmarks in the industry. This includes our laser welding equipment, renowned for its groundbreaking technology and unrivaled quality; cutting-edge laser marking equipment that delivers precision and efficiency; and our unparalleled precision laser cutting equipment designed to meet the highest standards. Our advanced precision laser drilling equipment and sophisticated automation solutions are engineered to perfection, ensuring exceptional performance across a diverse spectrum of applications. These innovative solutions are indispensable across a wide range of industries, seamlessly enhancing various consumer electronics products. They are revolutionizing the appliance industry with their versatile applications in washing machines, air conditioners, and refrigerators. Moreover, they are pivotal in enhancing automotive electronics, transforming electrical circuit boards, and optimizing semiconductor packaging devices. Our products also elevate optical communication devices, refine motor core components, and play a crucial role in advancing the field of precision medical devices, among numerous other industries. With our commitment to quality and innovation, Shenzhen Vilaser Equipment Co., Ltd is dedicated to pushing the boundaries and delivering excellence in every product we offer.

Company Profile

Shenzhen ViLaser Equipment Co., Ltd Established with a clear vision in 2014, Shenzhen ViLaser Equipment Co., Ltd has devoted itself to mastering and advancing the application of cutting-edge laser soldering technology for over a remarkable decade.
ViLaser thrives as a beacon of innovation, proudly recognized as a national high-tech enterprise. This distinction is anchored in our ability to seamlessly integrate control over every facet, from pioneering research and development to the meticulous intricacies of production. Our expansive 3800 square meter factory stands as a monument to our commitment to progress, accompanied by 4 strategically located branches throughout East and Southwest China. At the heart of our operation is a formidable team of over 60 dedicated R&D and technical experts, who excel within a sophisticated, mature supply chain system designed to deliver unparalleled results.
A commitment to excellence defines Shenzhen ViLaser Equipment Co., Ltd. We offer an exceptional array of technical support and customer-centric after-sales service. From the precision of parameter debugging to meticulous equipment maintenance and inclusive process training, every aspect is crafted to ensure seamless and uninterrupted production for our valued customers, promising satisfaction at every turn.

Certifications

At Shenzhen Vilaser Equipment Co., Ltd, we take immense pride in our unwavering commitment to quality and excellence, as demonstrated by our adherence to the esteemed ISO9001: 2016 quality management system. This dedication ensures that each product we produce meets the pinnacle of international standards. Our achievements are further highlighted by our impressive collection of 74 patent certificates, a testament to our unparalleled innovation and leadership within the industry. Notably, this includes 5 prestigious invention patents and 35 unique utility patents, underscoring our position as a groundbreaking pioneer in the national landscape of laser soldering research and development.

Exhibitions

Our Partners

Our products, including the High Precision Tin Ball Laser Cutter boasting a 1064nm wavelength and an advanced air-cooled system, are lauded for their unrivaled efficiency. These cutting-edge innovations are the tools of choice for prestigious companies around the globe. We have solidified robust alliances with industry titans such as the US-based Jabil and TTI, France's trailblazing Valeo, and Japan's esteemed Nidec and Panasonic. Within China, our collaborative endeavors span market leaders like MEDIA, GREE, Hikvision, BYD, and CETC, as well as Taiwan's celebrated Unimicro, among others. This extensive adoption highlights the trust and excellence that define Shenzhen Vilaser Equipment Co., Ltd.
 

Packaging & Shipping